Gerald Grain Center Hamler Project - January 2022

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Hamler Facility Project: Rail House Repair

  • Liner and Crack & Patch Repair
    • Install 90’ Tall, 4” thick liners in Rail House Silos #1, 2, 3, 4
    • Exterior Concrete Spalling & Patch Repair Silos #1, 2, 3, 4, 5, 10, 11
  • Roof Demo, Replacement & Coating application
    • Demo headhouse structure and remove concrete structure
      • Install new truss/beam support seats as needed in each silo
      • Provide and install metal roof deck
      • Provide and install reinforcing steel installed on the metal deck
      • Form the outside edge and cornice of the silo
      • Pour roof structure with 4000 psi concrete, trowel smooth
    • Seamless Roof Coating
  • Hopper Installation on Silos #1, 2, 3, 4
    • Remove existing floors and replace with new 38-degree slope floors.
      • Will enable grain to flow freely, allowing for hands free grain removal which will provide safety to our employees

 


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Hamler Facility Project: Upgrades

  • Overhead Fill Conveyors (2X Capacity!)
    • Removal of all existing 8,000 bph overhead conveyors throughout entire facility
    • Replace existing conveyors with new, 16,000 bph conveyors
    • 2-Reversing 16k bph Conveyors from Stout House to Rail House
  • Grain Receiving (Nearly 2X Capacity!)
    • New CAS 15,000 bph Bucket Elevator in Rail House (south dump pit)
    • New 15k bph Pit Conveyor (South Pit)
    • Will have receiving capacity of 31,000 bph
  • Inside Pit Building Floor Upgrade (2 South Pits)
    • Removal of existing floor (concrete/asphalt)
    • New Concrete Floor
  • Electrical
    • Complete upgrade on all electrical throughout facility
    • Replace existing 5 MCC rooms with 2 MCC Rooms
    • New Control Panels
    • CMC Hazard Monitoring System on new bucket elevator and (5) existing bucket elevators.
    • CMC Hazard Monitoring System including webserver, bus convertors, FI boxes, speed sensors, plug switches, rub blocks, bearing sensors.
    • LED light fixtures on top of towers, light fixtures on catwalks, head of the bucket elevator and on the tail and head of conveyors.
    • New PLC Control Panels